The following are the general steps for making a stainless steel float for a level indicator:
The first step is to design the float, which includes its size, shape, and material. The float should be tailored to the specific application, taking into account the fluid’s density and viscosity.
Select the material: Because of its corrosion resistance and durability, stainless steel is a popular material choice for floats. Based on the application requirements, choose the appropriate grade of stainless steel.
Cut the stainless steel sheet: Cut the stainless steel sheet into the desired shape and size for the float using a cutting machine. Bending, welding, or other forming processes may be required.
Weld the pieces together: If the float requires multiple pieces to be joined together, weld the pieces together using welding techniques such as TIG or MIG.
Smooth the surface: Using a grinder or sandpaper, smooth out any rough edges or imperfections on the float’s surface.
Add any additional components that are required: Depending on the application, the float may require additional components such as magnets, hinges, or mounting brackets. These elements should be added at this point.
Remove any dirt, debris, or oils that may have accumulated during the manufacturing process by cleaning the float.
Inspect the float to ensure it meets the design specifications and any applicable quality standards.
Test the float: Put the float through its paces in the real world to ensure it works properly and meets the required accuracy and reliability standards.
Package and ship: After the float has passed inspection and testing, it should be securely packaged and shipped to the customer.